Tag: Altbeton

  • 10 million Swiss francs in funding for concrete recycling technology

    10 million Swiss francs in funding for concrete recycling technology

    Almost 40% of global CO2 emissions are attributable to the construction and building sector. Around 30 billion tonnes of concrete are produced worldwide every year and demand continues to rise. The binding agent cement and the composite material concrete are important building materials – but their production contributes to climate change. Estimates suggest that the cement industry alone is responsible for more than 8% of global greenhouse gas emissions. With reCO2ver® Sika has developed an innovative technology that enables complete recycling of concrete demolition material and is unique in the concrete industry.

    17,000 tonnes of CO2 storage in concrete demolition material by the end of 2030

    Sikas not only processes old concrete into the high-quality individual components gravel, sand and cement stone, but can also bind additional CO2 thanks to a chemical process. Approximately 15 kilogrammes of CO2 can be permanently stored per tonne of demolition material. In addition, the performance of the cement paste powder produced in the process is optimised by Sika additives

    Additives and can thus be used again as a cement substitute in concrete production. A pilot plant has been in operation in Switzerland since October 2021 – the test phase has now been successfully completed.

    In order to be able to provide standardised proof of the plants’ added climate value, Sika is developing a climate protection programme together with South Pole in accordance with the specifications of the Swiss Federal Office for the Environment (BAFU). A significant milestone has now been reached with regard to the implementation and use of this technology for CO2 capture and storage: the Swiss Climate Cent Foundation guarantees the purchase of CO2 certificates from this programme of initially CHF 10 million until the end of 2030.

    The implementation of the industrial plants is a central component of the certified climate protection programme. By the end of 2030, around 17,000 tonnes of CO2 are to be stored in concrete demolition material. This is roughly equivalent to the amount of CO2 released during the construction of 850 single-family houses made of concrete. Philippe Jost, Head Construction Sika: “With our innovative strength and our sustainable technologies, we enable our customers in the construction and automotive industries to reduce their ecological footprint and make the transition to more sustainability. We are very pleased that the reCO2ver® technology is being specifically promoted. We are convinced that through the programme we are creating great added value for the construction industry, the environment and for future generations.”

  • Sika sets new standards in the recycling of concrete

    Sika sets new standards in the recycling of concrete

    According to a message from Sika , the Zug-based building materials group has "developed a new, groundbreaking recycling process for old concrete". With the help of additives, the demolition material is broken down into its components pebble, lime and sandstone. In addition, around 60 kilograms of CO2 per tonne of old concrete would be bound, writes Sika.

    "In the five largest EU countries alone, around 300 million tons of old concrete are produced annually," Sika CEO Paul Schuler is quoted in the press release. "By completely recycling, up to 15 million tons of CO2 emissions can be saved."

    The new process allows the complete recycling of concrete waste, explains Sika in the press release. Conventional processes, on the other hand, have only made it possible to recycle around a third of the raw materials recovered. The new concrete obtained in the reCO2ver process, on the other hand, comes close to that of new concrete in terms of quality.

    According to Frank Hoefflin, reCO2ver is a unique method in the industry for recycling old concrete. "We are already working on developing chemical additives and means to continuously improve quality in order to further advance the industrialization of our technology," explains the head of technology at Sika in the message.